The global self-healing coatings market size is projected to grow from USD 2.4 billion in 2023 to USD 10.4 billion by 2028, at a CAGR of 34.2%. This comprehensive market report provides an overview of key trends, self-healing coatings market drivers, challenges, and opportunities in the industry. The need for self-healing coatings has a considerable influence on advancements in the automotive, marine, building and construction, and the emerging economy. The companies have employed a range of tactics to increase their global presence and sustainable development in the self-healing coatings market, including investment and expansion, merger and acquisition, new product launches, collaboration with startups, and joint ventures.
Self-Healing Coatings Companies
Europe and North America are pioneers in the self-healing coatings market because of strong legislative and regulatory pressures and the presence of leading companies. However, the market is projected to witness a higher CAGR in Asia-Pacific in the next five years. This high growth is mainly attributed to rising consumer awareness about sustainability and the subsequent adoption of increasingly stringent structural integrity norms. The implementation of stringent structural integrity norms is projected to influence multinational companies to invest more in this region.
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Self-healing technology-based coatings offer a completely maintenance-free house, constantly repairing itself, fixing its own cracked paint or wall covering, and ensuring the structure is defect-free. The paint industry is in constant flux with both changing consumer demand and trends. Many manufacturers are looking up new emerging possibilities of paints and coatings made with a super durable compound called graphene and its potential to create the longest-lasting exterior wall coating. The epoxy-based system, nanocomposite system of graphene epoxy, polymer nanocomposite system, and polyurethane-based system are popular in manufacturing self-healing coatings for building and construction end-use. All these mentioned systems are formed by either use of microcapsules or the synthesis of graphene-cyclodextrin-epoxy or Diels-Alder reaction. These offer anti-corrosive and insulating properties to self-healing coatings.
There are various small, medium, and large players operating in the market. Some of the major market players include Autonomic Materials, Inc (US), Covestro AG (Germany), AkzoNobel N.V. (The Netherlands), BASF SE (Germany), Feynlab Inc (US), GVD Corporation (US), 3M Company (US), Shawcor Ltd (Canada), Winn & Coales (Denso) Ltd (UK), and Revivify Canada, Inc (Canada). They have adopted various developmental strategies such as investment & expansions, new product launches, mergers & acquisitions, and joint ventures to increase their share in the market.
Autonomic Materials, Inc. is the market leader in self-healing coatings, sealants, adhesives, and composites. Self-healing technologies enable the creation of a new class of smart protective materials capable of responding to damage with a healing reaction that preserves the material’s capacity to protect the underlying substrate. Autonomic Materials Inc. offers innovative self-healing technologies that extend coating lifetimes, minimizing upkeep and repair and supplies microencapsulated self-healing additives to coatings manufacturers for use in their coating products. Autonomic Materials, Inc products add self-healing functionality to a wide range of coating chemistries, including, solvent- and water-based liquid formulations and a variety of powder coatings.
AkzoNobel N.V. is a diversified chemical company. It operates through the following segments: Decorative Paints, Performance Coatings, and Specialty Chemicals. The Decorative Paints segment manufactures and supplies a range of interior and exterior decoration and protection products for professional and do-it-yourself (DIY) sectors. The Performance Coatings segment produces automotive and aerospace coatings; industrial coatings; marine and protective coatings; and powder coatings. The Specialty Chemicals segment manufactures functional, industrial, pulp, and performance chemicals. AkzoNobel N.V. has a strong customer base and operates in many countries in Europe, North America, Asia Pacific, South America, and the Middle East. The company operates globally through its subsidiaries, which include AkzoNobel Chang Cheng (China) Ltd., AkzoNobel Coatings Inc. (US), AkzoNobel India Private Ltd. (India), and AkzoNobel Coatings Ltd. (UK). It has a presence in North America, Europe, Asia, and Latin America.
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The extrinsic form segment is expected to account for the largest share in 2023.
Extrinsic self-healing systems often entail the healing agent being isolated from the primary material matrix. When opposed to an inherent kind of self-healing, this technology requires less difficulty during production. Microcapsules, for example, can be used to encapsulate a healing agent that is released into the injured region when the capsules burst. This permits the chemical reaction to proceed and the fractured zone to self-heal, allowing for the healing of quite large, damaged areas. However, because the healing agent is limited, this strategy often only allows for one healing event before exhaustion. A 3-dimensional network of capillaries or hollow fibers embedded into a polymer matrix is another sort of extrinsic self-healing system. The healing ingredient within the hollow fibers may circulate and refill depleted regions because of this linked microvascular structure. As a result, because the healing agent may be continuously given to repair future damage, these composites allow for many healing occurrences.
The aerospace segment is expected to account for the second-largest share in 2023.
Spacecraft are typically coated with advanced polymer composites to increase flexibility, ease of processing, as well as mechanical and thermal stability. But when exposed to harsh environmental elements, polymer composites become damaged. Coatings and paints are of crucial importance in the aerospace industry because they protect fuselage and structural parts from external and environmental conditions that can induce corrosion damage. Self-healing coatings appear to be promising as they would automatically recover their protection ability after any damage. Self-healing coatings for protecting aerospace structures from corrosion and minor impacts can be realized with self-healing epoxy resin composites. The market contains an epoxy resin composite coating for steel alloys with embedded urea formaldehyde microcapsules. Microcapsules are proven to be suitable for the paint application of the epoxy resin composite as they do not break apart while coating. In addition, they successfully protect the steel structure against corrosion even after the coating was damaged and healed.
Europe is expected to account for one of the largest share in 2023.
The recent decade’s financial crisis impeded the expansion of most European enterprises. However, demand for self-healing coatings is predicted to gradually revive as a result of different government efforts and safety requirements enacted throughout the area. Western European countries such as Germany, the United Kingdom, and France are driving the market. The European self-healing coatings industry is denominated by protective coating because self-healing coatings require advanced technology and production these coatings end up with higher retail price tags.
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